Two years ago we bought a greenhouse. It was aluminum framed with plastic panels. Unfortunately, its profile was not as wind-resistant as it needed to be for our campus. So last semester we built three vegetable boxes and salvaged the plastic panels from the greenhouse to build low-profile cold frames. These turned out quite nicely, and the Middle School’s Student-Run-Business’ Gardening Department have been experimenting with different types of produce.
The wood for the raised beds and the frames for the cold frames were purchased using funds from a grant by the Whole Kids Foundation and the pieces cut at the TechShop.
One of the more interesting projects of the last year was the wooden Quarto set I made for our middle schoolers to use during their study hall.
The game is quite an interesting one, as was the build. The pieces (rectangular and cylindrical prisms capped with solid or hollow tops) were fairly simple to make using the table-saw for the bodies and laser cutter for the tops. However, I wanted to make a box for the pieces and have the board with its 4×4 grid of circle serve as the top.
Cutting out the top and bottom of the box out of plywood (on the CNC machine) was easy enough, as was lasering on the grid, but the most fascinating part was making the sides of the box. The rounded corners on the top required rounded sides, so I used the laser to cut a living hinge on a piece of plywood and glued it to the base. Then I used some spacer pieces for the inside to hold up an inset that would hold the pieces.
Last year, for an interim project, one of my more musically inclined students decide to build a Cajón. It’s a box shaped drum that you can sit on, with a snare inside. He worked up a simple design in Inkscape and I cut it out on the CNC machine at the Techshop. It turned out quite well, and he even built one that I could keep at school.
After a lot of hours of experimentation I’ve finally settled on a workable method for generating large-scale 3d terrain.
Data from the NGDC’s Grid Extraction tool. The ETOPO1 (bedrock) option gives topography and bathymetry. You can select a rectangle from a map, but it can’t be too big and, which is quite annoying, you can’t cross the antimeridian.
The ETOPO1 data is downloaded as a GeoTIFF, which can be easily converted to a png (I use ImageMagick convert).
Adjusting the color scale. One interesting property of the data is that it uses a grayscale to represent the elevations that tops out at white at sea-level, then switches to black and starts from there for land (see the above image). While this makes it easy to see the land in the image, it needs to be adjusted to get a good heightmap for the 3d model. So I wrote a python script that uses matplotlib to read in the png image as an array and then I modify the values. I use it to output two images: one of the topography and one of just land and water that I’ll use as a mask later on.
The images I export using matplotlib as grayscale png’s, which can be opened in OpenSCAD using the surface command, and then saved as an stl file. Bigger image files are take longer. A 1000×1000 image will take a few minutes on my computer to save, however the stl file can be imported into 3d software to do with as you will.
One of my students with a TechShop membership wanted a bike silhouette for a wall hanging. He wanted it to be bigger than he could fit on the laser cutter, so I tried doing it on the CNC router. The problem was that to get the maximum detail we needed to use the smaller drill bits (0.125 inches in diameter), however, after breaking three bits (cheap ones from Harbor Freight) and trying both plywood and MDF, we gave up and just used the larger (0.25 inch) bit. Since the silhouette was fairly large (about 45 inches long), it worked out quite well.
Managing cell phone usage at school is a tricky topic. We have some teachers who’d like to ban them outright, but we also have a growing number of parents who are expecting to be able to communicate with their kids–to organize pickups and carpooling during the day for example. The phones can be great for data-collection and documentation in classes, and a lot of my upper level math students prefer the Desmos app to using their graphical calculators.
Our current compromise is that middle schoolers have to leave their phones in the front office, where they can check them at lunch time or check them out if a teacher wants them to use them.
The high schoolers are allowed to keep their phones with them, but have to put them in a basket at the front of the classroom. Since they don’t like piling them into the basket, I experimented with the CNC machine to cut some plywood into a cell-phone shelf.
The shelf can hold about 30 phones, and I can easily see how many phones are on there from across the room, so I’d say this one worked out pretty well.
I recently discovered that, although they may look it, Go boards are not necessarily square. They’re slightly longer in one dimension so that the board looks more square to the players on both sides.
A student asked me to make one for him–he’d ordered a set recently and didn’t like the board it came with–so, I wrote a small python program to generate the Go grid, then lasered it onto a nice piece of sanded plywood.
It worked out quite well. Apparently the plywood makes just the right “thunk” sound when you put down the pieces.
The script to generate the grid. go_board_2.py
from visual import *
from svgInator_3 import *
length = 424.2 #mm
width = 454.5 #mm
nLines = 19
dx = length/(nLines-1)
dy = width/(nLines-1)
print "Lenght = ", length
print "dx = ", dx
f = svgInator("go_board.svg")
lineStyle = {"stroke": "#000", "stroke-width": "2pt",}
#lines
for i in range(nLines):
x = i * dx
y = i * dy
#vertical
f.line(pos=[vector(x,0), vector(x,width)], style=lineStyle)
#horizontal
f.line(pos=[vector(0,y), vector(length,y)], style=lineStyle)
#circles
grid_pos = [(3,3), (3,9), (3,15),
(9,3), (9,9), (9,15),
(15,3), (15,9), (15,15)]
for i in grid_pos:
(x, y) = (i[0]*dx, i[1]*dy)
f.circle(pos=vector(x,y), radius=2.0,
style={"stroke": "#000", "fill":"#000"})
#bounding box
f.rect(dim=vector(length,width), style=lineStyle)
f.close()
I used the computer controlled (CNC) Shopbot machine at the Techshop to drill out 64 square pockets in the shape of a chessboard. One of my students (Kathryn) designed and printed the pieces as part of an extra credit project for her Geometry class.
The pockets were then filled with a clear eqoxy to give a liquid effect. However, I mixed in two colors of pigmented powder to make the checkerboard. The powder was uv reactive so it fluoresces under black (ultra-violet) light.