Makerspace – Montessori Muddle

Wooden Spoons (and other Cutlery)

Of the trees that were blown over in March’s storm, one was a beautiful old cedar, which, based on the ring count, was over 60 years old. The team clearing the downed wood and brush were kind enough to help secure some of the wood for the Makerspace.

One afternoon, a couple weeks ago, we lost wifi, and it just so happened that I’d recently found a set of small carving chisels on sale, so I suggested to a couple of the bereft students wondering around the lab that maybe they’d like to try doing something purely by hand–like carving spoons. To my utter amazement they were all in. And it snowballed from there. Right now I think 75% of my students are making some type of spoon or wooden cutlery.

It helps that the cedar wood has the characteristic gorgeous red and white banding.

Most of the spoons and spatulas thus far have been hand carved. Seeing the students’ sustained interest in woodworking, I decided to pick up a nice set of carving tools that included a hook for excavating the bowls of spoons.

I have to thank Mr. Seddon for his advice on tools and working with wood that has not been fully dried, aka green woodworking. I had not even heard of green woodworking before, but it has a long history, and a little research directed me on to things like the fully manual pole lathe (I’ve been wanting a lathe in the Makerspace for a while, so I may try to build one this summer).

Woodworking with green wood and hand tools requires close attention to the shape and structure of the wood. Chiseling with the grain is much easier than working against it. Knots can provide elegant features in the handle or bowl of a spoon, but are hard, and much more challenging to carve. Thus certain artistic choices did lead to discussions about woodcarving and metaphors for life.

While most of the work has been done by hand, it would not have been the Makerspace if we hadn’t experimented with some of the computer-controlled machines. One student used the CNC to cut spoon blanks of their own digital design. They were able to just do the outlines of the blanks, since we’re still trying to figure out how to carve objects with three-dimensional relief on our machine. Coach Lancaster suggested we use the laser to etch a tornado on all the pieces as a hat-tip to their provenance, so I’m trying to get a student to make us a simple design.

We do have other plans for the rest of the wood that we salvaged. For one thing, I’ve been cutting slabs using a chainsaw. It still has a lot of moisture, and will take some time to dry (a few years it we leave it to air dry), but that will be necessary for some of our bigger, future projects. However, it has been nice to be able to start putting the unfortunate felling of the trees to good use.

Spray Paint Planets

One of my students really got into spray-paint art this year, especially planets. By the time she was done she’d completed over two dozen pieces; some on paper, some on wood, some on clear plastic or acetate, and some of which we backlit with LED’s. Her paintings are all over the Makerspace, which generates a lot of interest.

However, now that this student has graduated, we’ve had to find another way to teach the process. I’m using the above video as a quick introduction to the process (note: it starts at 36 seconds because the author uses a single rude word in her preamble).

A few examples of students’ work from the Makerspace Summer camp (2023).

The Center of a Triangle

Laser-cut triangles showing the incenter, centroid, and circumcenter of an obtuse (slightly) triangle.

There are a few different ways of looking for the center of a triangle. My geometry students did the section in the textbook, then made cutouts on the laser.

They got some practice designing the triangles using a vector graphics program (Corel Draw). This did require an explanation of the difference between vector and raster images, since the majority of the class was unfamiliar with the concept. Raster images are made up of a grid of pixels, while vector images have instructions for where points go and where to draw lines. Vector images are great for diagrams like these because the files can be much smaller, the lines are more precise, and you can scale them up or down without losing any of that precision.

It turned out to be very useful to have them create the shapes and intersecting lines on the computer. It was pretty easy for them to precicely measure angles and find midpoints, so they could find the center points with much more accuracy than they could on just paper.

Having the final triangle cut-outs were also interesting. The centroid–the point of intersection of lines going from the vertices to their opposite side–is the center of gravity of the triangle, which means that, if you’re careful, you can use that point to balance the cut-out triangle on the tip of a pencil.

CNCing Aluminum

All of a sudden, we have two projects that require us to CNC aluminum.

We managed to make it work with the regular 2-fluted 1/8 inch bit. It cut pretty easily with the settings:

Bit: 2-flute straight, 1/8 inch
Feed Rate: 254 mm/min
Plunge Rate: 76.2 mm/min
Depth per Pass: 0.2 mm

Of note: For the very thin material we tried (0.8 mm thick), I found that instead of using regular tabs, where the machine cuts through most of the material and just leaves a thin tab holding the cut-out pieces in place, just leaving gaps in the design seemed a better option. We have a slight tilt to our surfacing table and it was just way too easy to cut through the entire place where the tab should have been.

Bright and Shiny Things: Programming with LED’s

Teaching programming using the LED light strips is going much better than expected. I tried it with the 9th grade Algebra class during our weekly programming session using a set of coding lessons I put together. I went so well that though we started by having everyone (about 10 kids) share two LED strips, by the end of the year I had three students from that class build their own.

Student built LED strip. — Student’s LED strip on a sword. The battery can power it for at least 15 minutes.

The coding lessons are still a work in progress, but it has them learn the basics by running some of the test programs, then then explore sequences using for loops. There are a lot of directions to branch off after the for loops. I’ve had some of my Algebra II students make static patterns using linear and exponential functions, while a couple of the kids in my programming class used different functions to make dynamic lighting patterns; our hydroponic system (see here and here) now has a neat LED indicator that runs different sequences depending on if the pumps are running or not.

Some of the students who built their LED strips in the Makerspace posted about their projects: LED Thingy and LED Light Strip Project. The process (rpi-led-strip) is not too hard but required them to be able to do a little physical computing (with Raspberry Pi’s), use ssh and terminal commands (terminal instructions), and then run and write python programs.

Raspberry Pi that controls one of the LED strips from a student’s project.

Since the setup uses the same GitHub repository (rpi-led-strip) it’s also easy to update some of our existing projects like the Wall Anchor.

I am amazed at how much the students have engaged with what are, ultimately, very simple systems (a Raspberry Pi and a strip of 20 lights), and I’m really excited to see where it takes us.

PlottyBot: Pen Drawn Plots

The PlottyBot project looks like a nice introductory project for building computer controlled devices, like 3d printers, laser cutters, and CNC machines. It draws designs using a pen, and is built off a Raspberry Pi Zero, which I’ve been using a lot.

A PlottyBot in action (from https://ben.akrin.com/?p=10244)

It’s now on my list of potential Makerspace Projects.

LED Light Strip with Pi Zero

Raspberry Pi Zero controlling a LED strip, with a hardwired clear button.

I wanted to set up a small (20 LEDs) light strip using a Raspberry Pi Zero, so students could learn how to remotely log in to a device, work with the Linux command line, run python programs, and get visible, real feedback on their progress.

Instructions and code are in the Github rpi-led-strip repository.

The repository also has instructions and code for setting up a local server on the Pi so you can control the LED strip via a webpage. Students working on their own LED projects in the Makerspace will appreciate this.

The main idea here was to make the project as simple as possible. The web page is basic with minimal styling, so it should be easy to edit, but I do test out some of the newer HTML input elements, like the color picker. The README in the repository also includes instructions on how to, step by step, add components to the webpage to control the Pi: the “Blue” button is used as the example (it sets the entire strip to blue).

With only 20 LEDs you don’t need an external power supply so everything can be run through the Pi.

Adafruit’s CircuitPython NeoPixel library makes controlling the lights really easy. There are a few example programs in the rpi-led-strip/pyLED/ directory of the repository.

I’ve also included a physical button (it’s optional) that I’m using right now to just clear the LED strip. I may change it to just reboot the Pi, because I anticipate that things will get interesting when I have an entire class trying to connect to one or two devices. So far, I’ve had a small group of four students try this with some success.

3d Printable Microscopes

A few interesting, low-cost but potentially lab-grade, microscopes that would be great Makerspace projects for students.

OpenFlexure: Out of the University of Bath, this has a Raspberry Pi at the core that can control the stage, focus, and sensor (using the RPi camera module). Since it’s modular the cost varies with the image quality you’re aiming for, but it looks like you can achieve even high resolution results relatively cheaply. They have great detail on their website, including their own version of Raspbian to install on the Pi, so this looks like an good starter project.

UC2: I really like the look of this building block, LEGO-style, system. It seems extremely flexible and there are some interesting projects that go beyond your standard microscope. There are a lot of designs you can go with, including an Arduino or using a Raspberry Pi and camera, but they claim to get good results just with smartphones. This is a big, sprawling project, which suggests a slightly steeper learning curve.

Hat tip to Maggie Eisenberger for introducing me to these.